Co-design with the Customer for customized projects
Our internal Research and Development department, made up of designers and technicians, works in co-design with Customers right from the early stages of designing a new product.
Thanks to this collaboration, study times are reduced, product quality is increased and development and manufacturing times are reduced by exploiting the advantages of plastic deformation technology.
This is thanks to the use of two different simulation software, which analyze the behavior of the material and that of the moulds, to ascertain the feasibility of the product and optimize its production.
5 steps for products with a zero defect goal
Initial analysis
We analyze technical documents, such as drawings, standards, details on the type of product and its application.
Co-design with the Customer
We carry out an initial analysis on the physical drawing and on the dimensions, working together with the Customer's technical department to find the best solution.
Simulations
We use two different simulation software to analyze material behavior and mold behavior.
Tests and prototypes
We develop the product with a non-optimized series process but with the correct deformation sequence, to obtain a piece with the same mechanical characteristics as the final piece. We test and analyze it, verifying its characteristics.
Series optimization
We optimize the entire production process from forging to packaging throughout the product life cycle.
SAVING RAW MATERIALS
With cold forging, up to 70% of material (steel, aluminum, copper) is saved compared to machining process, also reducing the carbon footprint of the product.
Less production costs
In addition to saving raw materials, we reduce production costs thanks to high productivity: up to 80 pieces per second.
Stable and repeatable cycle
We guarantee a stable, repeatable and convenient production cycle for high production volumes.
Minimal subsequent work
The possibility of achieving an almost finished shape of the required piece by deformation minimizes any secondary mechanical processes.
Maximum mechanical properties
Following the hardening due to cold deformation, the mechanical properties of the material are maximized.
Highest quality finish
Thanks to our experience, we guarantee an optimal general quality and surface finish.
Let's forge a new cooperation
Ask us how our R&D department can help you turn your project into reality.
